The Qiaopu electrical how to reduce mold development costs

The rapid development of manufacturing today, and how to reduce mold development cycle, the problem of high costs, we have to pursue a new goal.
The Qiaopu electrical product design
1, Qiaopu electrical sheet, select
Meet the premise of the vehicle strength requirements, enterprises should be more common on the market, mature technology. For example, I crash beam inside the plate workpiece material before the company a choice of Swedish blade material DOCO860 mold forming in accordance with the general process development and opening rebound up to the high sheet strength 8MM radians rebound up to 15MM. For these problems, we can repeatedly test springback compensation, not only long life cycle, and material waste.
2, the product structure
Multi-model development, they should give more consideration to the versatility of the product. In addition, the product to simplify the structure, to avoid mold process to increase or mold complex structure.
3, Qiaopu synchronous electrical engineering applications
The stamping concurrent engineering (SE) is in the product design stage, the stamping process division early intervention and product analysis of the process, eliminate the errors and defects in the design phase to shorten the development cycle of the mold. Eliminating the need for a process that links can be seen from the figure, the use of concurrent engineering, tooling manufacture within the shortest possible time, provide sufficient time for manufacturing.
The Qiaopu electrical production process
The production line the Qiaopu electrical enterprises into two categories: manual production line, automatic production line. Automatic line, in order to ensure the production of waste automatically slide the sliding plate to table the angle must be greater than 20 °, coupled with automatic line mold feeding a high degree requirements, and ultimately to ensure that the waste can be a free fall, be increased at all mold the height. However, for the vehicle in terms of the lower mold highly effective method of saving mold development costs. Manual production line does not exist above the issues involved. Enterprises can choose according to their production methods and production equipment, and ultimately a small investment, big output. Aluminum Spot Welder
Mold manufacturing
Qiaopu appliances mold process
(1) consider the blanking process, consider the drawing process with the use of high strength steel in automobile production, in order to ensure that high-strength sheet forming, the forming method using the blanking a higher probability of success, blanking and drawing compared to the blank holder, material utilization is greatly enhanced. Drawing process easy to ensure product quality, debug cycle can be shortened. Thus, the two should be combined with consideration to develop the optimal process.
(2) Qiaopu appliances with cutting process, the waste can be re-used for the production of small parts of the same material in the production part of the blanking parts blanking.
(3) Qiaopu electrical maximum requires about pieces of the mold or a multi-cavity mold the way we have developed products were almost symmetrical about mold production only in the size of the one-piece mold width (length) added to the mold Dimensions of the symmetry of the size of the new technology. Comparison can save a set of guiding mechanism, so that the overall weight of the mold to reduce. For long and narrow parts recommended to use a multi-cavity mold for production.